1. Mark the voltage of all power sockets above them to prevent low voltage devices from being mistakenly connected to high voltage.
2. All doors are marked in front and behind to indicate whether they should be “pushed” or “pulled” when opened. It can greatly reduce the chance of door damage and is also very convenient for daily entry and exit.
3. The instruction sheet for urgently produced products is distinguished by another color, which can easily remind priority to be arranged on the production line, prioritized for inspection, prioritized for packaging, and prioritized for shipment.
4. All containers with high pressure inside should be securely fixed, such as fire extinguishers, oxygen cylinders, etc. Can reduce the likelihood of accidents occurring.
5. When a new person is working on the production line, mark “New Person’s Work” on their arm to remind them that they are still new and to allow the QC personnel on the line to take special care of them.
6. For doors that have people entering and leaving the factory but need to be kept closed, a lever that can automatically close can be installed on the door. On the one hand, it can ensure that the door is always closed, and on the other hand, the chance of damage to the door is reduced (no one will forcefully open or close the door).
7. In front of the warehouse for finished products, semi-finished products, and raw materials, regulations are made for the high and low inventory of each product, and the current inventory level is marked. You can clearly know the true inventory situation. Preventing excessive inventory can also prevent products in demand from being out of stock at times.8. The switch buttons on the production line should not face the aisle as much as possible. If it is necessary to face the aisle, an outer cover can be added for protection. This can prevent transportation vehicles passing through the aisle from accidentally colliding with the buttons, causing unnecessary accidents.
9. Except for the on duty personnel, outsiders are not allowed to enter the control center of the factory. Prevent major accidents caused by the curiosity of unrelated personnel.
10. Various types of meters such as ammeters, voltmeters, and pressure gauges that rely on pointers to indicate numerical values should be marked with conspicuous markers to indicate the range in which the pointer should be in normal operation. This makes it easier to determine whether the equipment is functioning properly during normal operation.
11. Do not trust the temperature displayed on the device too easily. It is necessary to regularly use an infrared thermometer for repeated confirmation.
12. The first piece does not only refer to the production on the same day. Strictly speaking, the items listed below are all “first pieces”: the first piece after daily startup, the first piece after replacement production, the first piece after machine failure repair, the first piece after mold repair or adjustment, the first piece after quality problem point countermeasures, the first piece after operator replacement, the first piece after reset of operating conditions, the first piece after power outage, and the first piece before work ends.
13. The tools for locking screws are all magnetic, which makes it easy to remove screws; If the screw falls on the workbench, it is also very easy to use the magnetic suction of the tool to lift it up.
14. If the received work contact form, coordination letter, etc. cannot be completed on time or cannot be completed, they should be promptly submitted in writing with reasons and returned to the issuing department.
15. Under the conditions allowed by the production line layout, try to distribute similar products to different production lines and workshops for production, so as to reduce the possibility of similar products mixing up.
16. Provide color images of packaging, sales, and sales personnel to reduce the chance of them mistaking products.
17. All the tools in the laboratory are hung on the walls and their shapes are marked on the walls. In this way, once the tool is borrowed, it is very easy to know.
18. In statistical analysis reports, shading is used as the background color every other line, which makes the report look much clearer.
19. For some important testing equipment, daily “first piece” testing using specially selected “defective parts” can sometimes clearly determine whether the reliability of the equipment meets the requirements.
20. For some products with important appearance, it is not necessary to use iron inspection tools. Some homemade plastic or wooden inspection tools can be used to reduce the chance of product scratches.
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Company Name: Quanzhou Juneng Machinery Co., Ltd.
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Country: China
Website: https://www.junengmachinery.com/
