The global thermal spray coating equipment and services market is projected to grow from USD 14.0 billion in 2024 to USD 17.8 billion by 2030, at a CAGR of 4.1% during the forecast period. The report explores comprehensive and insightful information about various key factors like regional growth, segmentation, thermal spray coating equipment and services market trends, CAGR, business revenue status of top key players and drivers. The increasing industrialization across various sectors, such as automotive, aerospace, energy, and healthcare, is a significant driver for the market. These industries require coatings to enhance their components and equipment’s performance, durability, and protection.
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By Process, the combustion flame segment accounted for the highest thermal spray coating equipment and services market share from 2024 to 2030.
By process category, the combustion flame accounts for the maximum share of the overall automotive part-cleaning service market. Using the combustion/flame process is an excellent way to control the thickness of the coating layer reasonably well. The deposition rate can be controlled, and the necessary coating thickness is achieved by adjusting variables, including fuel-to-oxygen ratio, spray distance, and traverse speed. This is crucial for maintaining uniformity across the substrate and meeting specified coating thickness requirements.
By Product, the services segment held the highest market share in the thermal spray coating equipment and services market from 2024 to 2030.
In the market for thermal spray coating equipment and services, the services segment has the largest market share. This is because there are a lot of special-use spray coatings applications, as well as technical support, maintenance, and repairs in industries such as aerospace, automotive, and energy. Therefore, they tend to be outsourced so that quality and precision can be ensured and handled by individuals who know how to do it. As a result of this demand for bundled services, including consulting and post-coating inspection, services are the foremost segment within this field.
By End-use industry, the aerospace segment accounted for the highest share of the thermal spray Coating Equipment and Services market from 2024 to 2030.
In terms of end-use sectors, aerospace accounted for the largest share. Turbine engine parts, including blades, vanes, combustor liners, and turbine casings, are coated extensively with thermal sprays. These coatings safeguard against high-temperature surroundings, oxidation, erosion, and corrosion. The main application of thermal barrier coatings (TBCs) is on turbine blades and vanes to minimize heat transfer between the blade surface and hot gas, improve fuel efficiency, and prolong the life of components. This stimulates the consumption of thermal spray coatings in the aerospace industry.
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North America is the largest thermal spray coating equipment and services market region.
One of the key factors responsible for the growth in the North American region in the Thermally Sprayed Coating Equipment and Services market is their rising adoption across different nations. Several players in this industry exist within the region; hence, it is worth noting that multiple service providers dominate these markets. Furthermore, many aerospace manufacturers in this area typically apply thermal spray coatings on aircraft engines, turbine components, aerospace structures, and other vital parts. This industry’s thirst for lightweight, anti-corrosive, high-performing coats has increased sales volumes of such products globally.
Thermal Spray Coating Equipment and Services Companies
The major players operating in the thermal spray coating equipment and services coatings market include Linde AMT (US), OC Oerlikon Management AG (Switzerland), Höganäs AB (Sweden), Saint Gobain (US), Curtiss-Wright Corporation (US), Ador Fontech Limited (India), Bodycote (UK), Curtiss-Wright Corporation (US), Kennametal, Inc. (US), Saint Gobain (US), The Lincoln Electric Company (US), A&A Thermal Spray Coatings (US), Aimtek (US), Alloy Metal Surface Technologies (India), and Wall Colmonoy (US), Hannecard (US), Brycoat Inc. (US), General Magnaplate Corporation (US), and Flame Spray Technologies BV. (Netherland) and others.
Linde AMT is a global leader serving industrial gases and engineering. It is part of Linde plc and is known for its innovative and sustainable solutions across healthcare, electronics, energy, and manufacturing. The company focuses on sophisticated materials and technology solutions, including tailored powders that fulfill precise criteria for coating and additive manufacturing applications, protecting against wear, corrosion, and high temperatures. Linde AMT also provides cutting-edge thermal spray coating equipment and services, as well as training and education programs to help customers improve operating efficiency. Their research and development are carried out at Pullach, Germany, Tonawanda, New York, Burr Ridge, Illinois, and Shanghai, with a significant geographical presence across Europe, North America, South America, the Middle East and Africa, and Asia Pacific.
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Oerlikon Metco is one of the prominent suppliers of surface solutions, serving a variety of sectors with its surface enhancement technologies and sophisticated coatings. The business offers a wide range of commodities used as their application for machinery coating, material coating and services, friction systems, and turbine components. The most recent was in March 2021, when Oerlikon Metco revealed its new enhancements to the Huntersville, North Carolina manufacturing site dedicated to providing pre- and post-coating inspection and machining services.
The Surface Technologies division of Curtiss-Wright Corporation is highly diversified and pervasive, offering the market processes in thermal spray coatings, which include HVOF, Plasma Spray, and Flame Spray. These coatings provide wear-resistant and heat-barrier solutions for essential components in high-demand industries like aircraft, energy exploration, petrochemical processing, mining, and power generation. Curtiss-Wright has manufacturing facilities in the US (Ashburn, Dayton, Farmingdale, New London, Newtown, Palmdale), Canada (Stratford), China (Suzhou, Shanghai), Germany (Garching), India (Pune), Singapore (Yishun), and the UK (Bournemouth, Cwmfelinfach). Their extensive global presence ensures that they can deliver innovative solutions across more than 100 North America, Europe, and Asia Pacific countries.
The Saint-Gobain Group is a French multinational corporation focusing on high-performance material and construction materials, including pioneering thermal and plasma spray solutions for construction, aerospace, automotive, energy, healthcare, and electronics. These solutions are critical for applications, including thermal barrier coatings and wear-resistant and corrosion-resistant coatings, as well as improving critical components' performance and longevity in high-temperature, harsh environments. Saint-Gobain Coating Solutions provides a variety of aluminum oxide thermal spray powders that result in hard, dense, and wear-resistant coatings with electrical insulating qualities. Such coatings exhibit high dielectric strength and thermal shock resistance, therefore finding application in many uses, including aerospace, automotive, chemical industries, paper, print, and textile operations. In addition, Saint-Gobain coating equipment offers a broad range of thermal spray guns, supporting equipment, and integrated thermal spray systems that provide high repair deposit efficiency and quality coatings for low-cost comprehensive protection in various applications.
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