The NJP 2500 Manufactory Direct Powder Small Scale Encapsulating Machine is a newest generation product fabricated by Furis Machinery Group, a leading company providing value-added machinery solutions for pharmaceutical and cosmetic industries. Ensuring quality and advanced technology, Furis Machinery will go all out to contribute to meeting the demands imposed by the filling of capsules across diversified sectors.
Overview
The NJP-2500 is a fully automatic capsule filling machine designed to fill powders and pellets into empty capsules. Applications are found in industries related to pharmaceuticals, nutraceuticals, cosmetics, and even the food industry, which certainly makes it indispensable for today's manufacturing needs. This machine not only increases efficiency but also guarantees high precision in capsule production.
Working Principle
The working principle of NJP-2500 is hinged on a systematic method of filling capsules for consistency in quality. The process begins with loading empty capsules into the top hopper of the machine. At that point, the capsules are channeled into the capsule sowing plate. It operates with vacuum suction of the capsule caps from the body to allow effective filling.
Then, the medicine or powder required by the capsule will be filled. It can be done with the help of an automatic hopper that would provide the powder to the filling area. The dosages tray would make several passages for achieving the required filling amount.
Defective capsules-flat or not properly joined-are detected by the automatic reject function of NJP-2500 and let only the quality product pass for further stages. A locking function initiated by the machine after filling seals the capsule and then ejects the finished product into a collection area.
Key Features
The NJP-2500 is equipped with state-of-the-art features that significantly enhance its operational efficiency and user-friendliness:
Automating Defect Removal: The NJP-2500 is designed with a defect elimination system that automatically removes any non-compliant capsules, enabling the recycling of used medicine and thus greatly reducing waste and improving cost-efficiency.
User-Friendly Maintenance: This machine has been designed for easy disassembly while cleaning. The design of the machine also allows manual mold changes to be more feasible for adapting different productions.
Dust Control Incorporation: A high-capacity dust collection system and vacuum pipes ensure a dust-free working environment, therefore minimizing downtime resulting from blockage or contamination. The GMP requirements are also satisfied.
Quality Materials: Stainless steel materials are utilized on all critical parts, such as the stowage rod cap; therefore, this machine has minimal breakage/wear and is thus very durable with assured reliability of operation.
Advanced Technology Integration: The NJP-2500 integrates a PLC (Programmable Logic Controller) with an easily operated touch screen that enables the setting of simple parameters, including password protection and automatically adjusting according to the production requirement.
Safety Mechanisms: Various safety mechanisms have been integrated into the design. The machine automatically stops and signals any malfunction or material shortage to avoid accidents and ensure safe operation at all times.
Applications
The NJP-2500 is an encapsulation machine with a wide range of applications in different industries. It ensures an increase in productivity and quality in more ways than one can imagine, as will be observed from the following:
Pharmaceuticals: The most important field in which the use of the NJP-2500 comes into prominence relates to pharmaceutical companies, filling capsules with medicinal ingredients in effective ways to ensure the delivery of exact dosages according to strict health standards.
Nutraceuticals: Due to increased demand for supplements in diet and herbal medications in capsule form, the NJP-2500 is indispensable in the nutraceutical industry. It fills a variety of nutrient powders into capsules with efficiency, meeting market demands for convenience and stability.
Cosmetics: The machine finds its application in the cosmetic industry for the filling of capsules that are required in beauty supplements and skincare formulation. This is gaining preference among consumers, going by convenience and guaranteed effectiveness.
Food Industry: NJP-2500 also serves the food industry in the area of producing vitamin capsules and other health-promoting supplements, consequently answering the demand made by the modern consumer for convenience and health care.
This includes chemical products within the industries, ensuring safety upon encapsulation for handling and distribution in a chemical processing environment.
Technical Specifications
The NJP-2500 certainly provides impressive production rates, with the ability to fill up to 150,000 capsules per hour. The machine runs fairly smoothly, its motor power rated at 6.45 kW, while the vacuum efficiency of it is 0.06 m³/min. The compact layout, approximately 1000mm × 1050mm × 1950mm, makes it suitable for even small production areas.
Retail Pricing
The NJP-2500 is priced competitively and sells from $5,000.00 to $90,000.00 retail based on the specifications and configuration. The consumer list price from the market is $5,000.00, reflecting its entry point for small-to-medium enterprises desiring to automate their operations without high initial capital outlay.
Economic Advantages
There are considerable economic benefits of the NJP-2500 to the advantage of businesses which invest in it. Automation of the capsule filling process not only eliminates the need for intensive manual labor, but also increases the production rate, raising the general productivity of the operation. Besides, the possibility of the machine recycling unused powder from rejected capsules means material efficiency with cost savings. It helps small to medium-sized enterprises scale operations without a proportional rise in overhead.
Environmental Considerations and Sustainability
With the increase in environmental awareness on each continent, the NJP 2500 small scale encapsulating machine ensures sustainability in its operation. The machine design is made to have minimal wastage, such as the automatic rejection of non-compliant capsules where the used material can be recycled. This reduces the total environmental impact by reducing excess waste generation. Besides that, the NJP-2500 realizes energy consumption efficiency, further complemented with low-noise operation, which secures a more sustainable production environment. Therefore, companies can use this machine in their processes and have those processes adhere to eco-friendly practices that would appeal to environmentally conscious consumers and stakeholders.
The NJP 2500 Manufactory direct powder small scale encapsulating machine fully represents a cutting-edge solution for those businesses that are willing to improve their processes of capsule production. Due to advanced technology, handiness, and wide uses in many industries, it is a frontrunner on the market. The NJP-2500 will meet not only the operational needs of any organization willing to invest in a reliable capsule filling machine but also support their goals in maintaining high standards in production.
For inquiries about the NJP-2500, please contact Furis Machinery Group via email or call 0086-400-9696-598. Elevate your manufacturing capabilities with confidence and efficiency!
Media Contact
Company Name: Ruian Furis Machinery Co.,Ltd
Email:Send Email
Phone: 0086-13515779235
Address:Feiyun Industrial Zone, Ruian
City: Zhejiang
Country: China
Website: https://www.furisgroup.com/
