Gypsum boards are light weight construction materials that are widely being used as walls, ceilings and for partitions in interiors or exteriors of residential or non-residential structures. They are often called drywall, wallboard or plasterboard and can be directly attached to wood and metal framing or existing surfaces using screws, nails or adhesives. Gypsum boards provide sound control, versatility, quality, convenience and their non-combustible core makes them different from plywood, hardboard and fiberboard. Thus, they have become prevalent and are serving as a speedier alternative to traditional lath and plaster.
The demand for gypsum boards is directly related to the growth of the construction sector, especially the commercial and the housing sectors. Currently, the United States represents the world’s largest market for gypsum boards followed by Europe. Factors like-strong recovery in building construction spending in both developed and emerging markets, increasing demand for quality housing and better living conditions, large scale industrialization, and supporting government policies in major markets are expected to drive this market in the short and medium terms.
IMARC’s latest study “Gypsum Board Manufacturing Plant Project Report: Industry Trends, Manufacturing Process, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up a gypsum board manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms, covers all the requisite aspects of the gypsum board market. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics including expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake or are planning to foray into the gypsum board industry in any manner.
Key Questions Answered in This Report?
- What are the key success and risk factors in the gypsum board industry?
- How has the gypsum board market performed so far and how will it perform in the coming years?
- What is the structure of the gypsum board industry and who are the key players?
- What are the various unit operations involved in a gypsum board plant?
- What is the total size of land required for setting up a gypsum board plant?
- What are the machinery requirements for setting up a gypsum board plant?
- What are the raw material requirements for setting up a gypsum board plant?
- What are the utility requirements for setting up a gypsum board plant?
- What are the manpower requirements for setting up a gypsum board plant?
- What are the infrastructure costs for setting up a gypsum board plant?
- What are the capital costs for setting up a gypsum board plant?
- What are the operating costs for setting up a gypsum board plant?
- What should be the pricing mechanism of gypsum board?
- What will be the income and expenditures for a gypsum board plant?
- What is the time required to break-even
Table of Contents
1 Research Methodology
2 Executive Summary
3 Introduction
4 Gypsum Board Industry Analysis
4.1 Global Gypsum Industry
4.1.1 Market Trends
4.1.2 Gypsum Reserves
4.2 Global Gypsum Board Industry
4.2.1 Current, Historical and Future Market Trends
4.2.2 Key Manufacturers
4.2.3 Value Chain
4.2.4 Customer Trends/ Insights
4.2.4.1 Decision Making Process
4.2.4.1 Customer Preferences
5 Gypsum Board Industry: Key Success and Risk Factors
6 Manufacturing Process of Gypsum Board
6.1 Gypsum Board Manufacturing Plant: Conversion Rates of Feedstocks
6.2 Gypsum Board Manufacturing Plant: Detailed Process Flow
6.3 Gypsum Board Manufacturing Plant: Various Types of Unit Operations Involved
6.4 Gypsum Board Manufacturing Plant: Plant Schematic and Major Machinery Pictures
7 Project Details, Requirements and Costs Involved
7.1 Land, Location and Site Development
7.2 Plant Machinery
7.3 Raw Materials
7.4 Packaging
7.5 Utilities
7.6 Manpower
7.7 Other Capital Investments
8 Gypsum Board Manufacturing Plant: Loans and Financial Assistance
9 Gypsum board Manufacturing Plant: Project Economics
9.1 Capital Cost of the Project
9.2 Techno-Economic Parameters
9.3 Product Pricing
9.4 Income Projections
9.5 Expenditure Projections
9.6 Financial Analysis
List of Figures
Figure 4 1: Global: Gypsum Production (in 000’Metric Tons), 2010-2013
Figure 4 2: Global: Gypsum Board Sales Volume (in Million Sq. Meters), 2007-2014
Figure 4 3: Global: Gypsum Board Sales Value (in US$ Billion), 2007-2014
Figure 4 4: Global: Gypsum Board Sales Volume Forecast (in Million Sq. Meters), 2015-2020
Figure 4 5: Global: Gypsum Board Sales Value Forecast (in Billion), 2015-2020
Figure 4 6: Global: Gypsum Board Manufacturers: Market Share (%)
Figure 6 1: Gypsum Board Manufacturing Plant: Conversion Rate of Feedstocks
Figure 6 2: Gypsum Board Manufacturing Plant: Detailed Process Flow
Figure 6 3: Gypsum Board Manufacturing Plant: Various Unit Operations Involved
Figure 9 1: Gypsum Board Manufacturing Plant: Breakup of Capital Costs (in %)
Figure 9 2: Gypsum Board Manufacturing Plant: Breakup of Manufacturing Costs (in %)
List of Tables
Table 4 1: Global: Gypsum Production by Region, 2013
Table 7 1: Gypsum Board Manufacturing Plant: Costs Related to Land and Site Development (in US$)
Table 7 2: Gypsum Board Manufacturing Plant: Costs Related to Civil Works (in US$)
Table 7 3: Gypsum Board Manufacturing Plant: Machinery Costs (in US$)
Table 7 4: Gypsum Board Manufacturing Plant: Raw Material Requirements (in Kg/Day)
Table 7 5: Gypsum Board Manufacturing Plant: Raw Material Requirements for 1 Sq. Meter of Board
Table 7 6: Gypsum Board Manufacturing Plant: Costs Related to Utilities (in US$)
Table 7 7: Gypsum board Manufacturing Plant: Costs Related to Salaries and Wages (in US$)
Table 7 8: Gypsum Board Manufacturing Plant: Costs Related to Other Capital Investments (in US$)
Table 8 1: Details of Financial Assistance Offered by Financial Institutions
Table 8 2: Gypsum Board Manufacturing Plant: Yearly Installments (in US$)
Table 9 1: Gypsum Board Manufacturing Plant: Capital Costs (in US$)
Table 9 2: Gypsum Board Manufacturing Plant: Techno-Economic Parameters
Table 9 3: Gypsum Board Manufacturing Plant: Income Projections (in US$)
Table 9 4: Gypsum Board Manufacturing Plant: Expenditure Projections (in US$)
Table 9 5: Gypsum Board Manufacturing Plant: Cash Flow Analysis without Considering the Income Tax Liability
Table 9 6: Gypsum board Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability
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